Warrior Edge 500 DX is an easy-to-use, high-performing and connected multi-process welding machine featuring the Welding Modes Pulse, SPEED, THIN and ROOT.

SPECIAL FEATURES

High performance WeldModeTHINreduces spatter levels and helps reduce distortion when welding thin plates
With a gap bridging ability, the easy to control ROOTWeldModeis optimized for root passes
Adaptive optimized Pulse MIG process that compensates for operator variation with an easy, user-friendly setup designed to achieve excellent weld results.
Fit for purpose WeldModeSPEEDprovide a focused arc that allows the welder to better and easier handle the weld pool at higher travel speeds increasing the productivity
Integrated 1.4 kW high performance cooling unit
Integrated WeldCloud connectivity

TrueFlow, the digital gas flow control system from ESAB, effectively manages shielding gas both in starts and while welding thus improving quality and decreasing consumption
Effective and quick to set-up operator management system with key card that allows locking down quick-jobs with setting limits improves repeatability and adherence to welding procedure specifications
The 2021 Red Dot design award winning design provides well-designed ergonomics and intuitive user interface that reduces training needs for operators
SpoolSafe-unique in the market IP54protection against dirt/dust, keeping your wire dry and clean, protecting the integrity of your weld
A hybrid HMI solution with material selection and configurations on a TFT-screen inside the unit with a clear and easy to use external display for everyday operation makes unit easy to operate
Integrates with the Exeor DX torch models graphic display remote without the need for additional connectors

WARRIOR EDGE 500 DX

Specifications

Mains Voltage	380 - 575 V ±10%, 3ph, 50/60 Hz
Welding Output GMAW (MIG/MAG)	500 A / 39.0 V at 60% Duty Cycle 400 A / 34.0 V at 100% Duty Cycle
Welding Output SMAW (MMA)	500 A / 40.0 V at 60% Duty Cycle 400 A / 36.0 V at 100% Duty Cycle
Welding Output GTAW (TIG)	500 A / 30.0 V at 60% Duty Cycle 400 A / 26.0 V at 100% Duty Cycle
Setting Range GMAW (MIG/MAG)	16 A / 14.8 V - 500 A / 39 V
Setting Range SMAW (MMA)	16 A / 20.6 V - 500 A / 40 V
Setting Range GTAW (TIG)	5 A / 10.2 V - 500 A / 30 V
Standby Power	43 W
Open Circuit Voltage	54.8 V
Efficiency at Max Current MIG/MAG	88%
Power Factor at Max Current MIG/MAG	0.93
Dimensions L x W x H	700 x 325 x 680 mm (27.6 x 12.8 x 26.8 in.)
Weight	85 kg
Operating Temperature	-20 to +55°C (0 to 131°F)
Enclosure Class	IP23
Application Class	S
Insulation Class	H
Certification Mark (Standards)	CSA

Cooling Unit, Integrated

Selection Guide Power Source

Description	Part Number	Cooler	Multi-P HMI	SYN	PULSE	SPEED	THIN	ROOT
Warrior Edge 500 CX I (CSA)	0448500883	Optional	X	X	X
Warrior Edge 500 CX II (CSA)	0448500884	Optional	X	X	X	X
Warrior Edge 500 DX (CSA)	0446300889	Integrated 1.4 kW	X	X	X	X	X	X

Selection Guide Wire Feeder

Description	Part Number	Spoolsafe IP54	Dual HMI	RFID Panel Lock	Trueflow Digital Gas Control	Heater	MMA Outlet
RobustFeed Edge BX (Euro)	0446600880	X	X	X
RobustFeed Edge CX (Euro)	0446600881	X	X	X	X	X	X
RobustFeed Edge DX (Tweco)	0446600885	X	X	X	X	X	X

WARRIOR EDGE 500 DX

Ordering Information

Warrior Edge 500 DX (incl. SPEED, THIN, ROOT), 380-575 V, CSA

0446300889

Wire Feeder & Control Panel

RobustFeed Edge BX, Water-cooled, Euro	0446600880
RobustFeed Edge CX, Water-cooled, Digital Gas Control, Heater, Euro	0446600881
RobustFeed Edge DX Air-cooled, Digital Gas Control, Heater, Rear OKC, Tweco Connect	0446600885

Options & Accessories

Cool 2	0465427880
Coolant 10 l.	0465720002
4-wheel Trolley, Power Source	0349313450
Counterbalance Arm RobustFeed **	0448181880
Counterbalance Arm Extension Kit for use with up to 25ft MIG Guns	0448116880
Stabilizer Kit for Counterbalance Arm **	0460946880
Wheel Kit, Power Source	0465416880
Feeder Mounting Kit, Power Source Assembly incl cable holders	0447518880
RobustFeed Wheel Kit *	0446081880
Guide Pin Extension Kit *	0465508880
Torch Holder RobustFeed	0446958880
Torch Strain Relief RobustFeed	0446082880
Boom Adaptor (Lifting Device)	0446956880
Quick Connector Marathon Pac	F102440880
4-wheel Feeder Trolley for >300 mm (12 in) Spools	0349313700

* Extension Kit 0465508880 required when Wire Feeder Wheel Kit is used in combination with Trolley 0349313450.

** Stabilizer Kit 0460946880 required when Counterbalance is used in combination with Trolley 0349313450

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